Yesterday I smoothed the lead in the rudder by using a course file and sandpaper; then I filled any irregularities with thickened epoxy. A photo of the finished weight will be posted to http://www.smallsailboats.co.uk/paradox/con_gallery.htm where I am keeping a visual record of how I am building my Paradox micro-sailboat.
Today I made one of Don Elliott’s special tools for building Paradox; it was a sanding board utilizing belt-sander strips. It’s made from half inch plywood 16.5 inches long and 3 inches wide. There are two stout handles at either end so that the user can enter into a rhythm when sanding flat surfaces such as the GRP sheathing and epoxy filler that encapsulates the hull and rudder. This tool can also be used for rounding edges prior to sheathing them.
Next week I’ll be able to test my skills at applying the GRP sheathing to the rudder and stock. I have bought a squeegee for distributing the epoxy evenly throughout the woven roving and for applying the epoxy filler. I have an angle grinder with a 60 grit sheet, which should be ideal for sanding any rough irregularities caused by poor application.